Thakur Ji Machine And Tools

Pure Tungsten Powder is a fine, highly pure form of tungsten metal used in various industrial applications. It is produced through chemical processes like hydrogen reduction or chemical vapor deposition (CVD), resulting in a fine powder with excellent physical properties.

• Purity: Typically 99.95% or higher, offering superior quality for precision applications.
• Density: High density, making it ideal for applications requiring heavy, compact materials.
• Melting Point: Extremely high (3,422°C), ensuring performance in high-temperature environments.

• Electronics: Used in electronic components such as electrodes, filaments, and contacts.
• Aerospace: Components for high-temperature environments like rocket nozzles and heat shields.
• Medical: Radiation shielding and equipment parts due to its density and shielding capabilities.
• Machining: Tooling, such as cutting tools, and applications requiring high hardness.

• High Temperature Resistance: Withstands extreme heat without degrading.
• Durability: Long-lasting and resistant to wear, corrosion, and oxidation.

Tungsten metal scrap encompasses a variety of forms and sources, reflecting the diverse industrial applications of tungsten. Known for its exceptional properties such as high melting point, hardness, and density, tungsten is extensively used in industries like manufacturing, electronics, and aerospace. When tungsten products reach the end of their lifecycle or are discarded during production, they become tungsten metal scrap. Here's a detailed description of tungsten metal scrap:

• Primary Material: Tungsten (W), often with a purity ranging from 85-99%, depending on the source and application.
• Alloying Elements: May include small amounts of other metals such as nickel, cobalt, copper, iron, and rhenium, especially in tungsten alloys or composite materials.

• Form: Can include a wide range of shapes and sizes:
  • Chunks: Irregular pieces from larger tungsten parts.
  • Turnings and Shavings: Fine chips or curls generated from machining processes.
  • Powders: Fine tungsten particles.
  • Sheets and Plates: Flat, thin pieces cut from larger tungsten sheets.
  • Bars and Rods: Solid, cylindrical forms.
  • Filaments: Thin, wire-like forms from bulbs or electronic components.

1. Manufacturing Waste: Off-cuts, turnings, and defective parts from machining and fabrication processes.
2. End-of-Life Products: Used tools, drill bits, and wear-resistant parts.
3. Industrial Equipment: Components from machinery and electronic devices.
4. Construction and Demolition: Tungsten-containing materials from dismantled structures or machinery.

1. Collection: Scrap is gathered from industrial plants, recycling centers, and other sources.
2. Sorting and Inspection: Scrap is sorted by type, size, and composition. Contaminants and non-tungsten materials are removed.
3. Cleaning: Surface contaminants such as oils, greases, and other residues are cleaned off using chemical or thermal treatments.
4. Size Reduction: Large pieces are cut or crushed into smaller, more manageable sizes.
5. Refining: Tungsten scrap undergoes purification processes to remove impurities. Common methods include chemical leaching, high-temperature oxidation, and mechanical separation.
6. Reprocessing: The purified tungsten is processed into usable forms like powders, bars, or other shapes suitable for industrial use.

• New Tungsten Products: Recycled tungsten is used to manufacture new tools, components, and industrial parts.
• Tungsten Carbide Production: Recycled tungsten is critical in producing tungsten carbide for cutting tools and abrasives.
• Tungsten Alloys: Used to create high-performance tungsten alloys for aerospace, military, and other demanding applications.
• Additive Manufacturing: Tungsten powder from recycled scrap can be used in 3D printing and other advanced manufacturing techniques.

• Resource Conservation: Recycling reduces the need for mining new tungsten ore, conserving natural resources.
• Energy Savings: The recycling process uses significantly less energy compared to extracting and processing new tungsten.
• Waste Reduction: Helps in reducing industrial waste and the environmental impact associated with disposal.
• Cost Efficiency: Reduces material costs for manufacturers by providing a cheaper source of high-quality tungsten.

Tungsten powder scrap refers to discarded or residual tungsten powder that results from various manufacturing and industrial processes. Given tungsten's high value and unique properties, this scrap is often recycled. Here's a breakdown:  

Sources of Tungsten Powder Scrap:

• Manufacturing Processes:
  • Production of tungsten carbide: Tungsten powder is a primary material in the production of tungsten carbide tools and components. Excess powder or powder that doesn't meet specifications becomes scrap.
  • Thermal spraying: Tungsten and tungsten carbide powders are used in thermal spray applications to create wear-resistant coatings. Overspray and unused powder contribute to scrap.  
  • Powder metallurgy: Processes involving powder metallurgy, where tungsten powder is compacted and sintered, generate some level of scrap.
  • Grinding operations: grinding operations when dealing with tungsten, and tungsten carbide, will generate powder scrap.  
• Recycling Operations:
  • During the recycling of tungsten carbide scrap, tungsten powder may be recovered as a byproduct.
• Other industrial processes:
  • other industral processes where tungsten powder is used will produce waste powder.

Characteristics of Tungsten Powder Scrap:

• Fine Particulate:
  • It exists as a very fine powder, which can pose handling challenges.
• Variable Composition:
  • The composition can vary depending on the source and processing. It may contain impurities or binder materials (like cobalt).
• High Density:
  • Tungsten's high density is retained in the powder form.

Recycling and Importance:

• Resource Conservation:
  • Tungsten is a valuable and limited resource, and recycling helps to conserve it.  
• Economic Benefits:
  • Recycling reduces the need for primary mining and processing, which lowers costs.  
• Environmental Protection:
  • Recycling minimizes waste and reduces the environmental impact of mining.  
• Recycling Processes:
  • Recovery involves processes like:
    • Chemical leaching.
    • Thermal treatment.
    • Purification.
• Hazardous handling:
  • Fine metal powder can be a fire hazard, and Tungsten powder should be handled correctly.  

Key Points:

• Tungsten powder scrap represents a valuable source of recoverable tungsten.
• Recycling is essential for resource efficiency and environmental sustainability.  
• It is important that any company dealing with Tungsten powder scrap, handles it in accordance with local, and federal environmental regulations

Tungsten carbide dies scrap refers to discarded or worn-out dies made from tungsten carbide. These dies are used in various industrial processes that require high hardness and wear resistance. Here's a description:

What are Tungsten Carbide Dies?

• Tungsten carbide dies are tools used in manufacturing processes to shape materials.  
• They are made from tungsten carbide, a very hard and wear-resistant compound.  
• These dies are used in processes like:
  • Wire drawing  
  • Cold heading  
  • Powder compaction  
  • Metal forming  

What is Tungsten Carbide Dies Scrap?

• It consists of discarded or used tungsten carbide dies that are no longer functional.
• This includes:
  • Worn-out dies that have reached the end of their service life.
  • Broken or damaged dies.
  • Rejected dies from manufacturing processes.

Why is it Valuable?

• Resource Recovery:
  • Tungsten and cobalt (a common binder in tungsten carbide) are valuable metals.  
  • Recycling these dies allows for the recovery of these resources.  
• Economic Benefits:
  • Recycling reduces the need for raw materials, lowering production costs.
  • It is more cost effective to recycle then to mine new materials.
• Environmental Benefits:
  • Recycling minimizes waste and reduces the environmental impact of mining.
  • It reduces the amount of hazardous waste.

Recycling Process:

• Tungsten carbide dies scrap is collected and processed to recover the tungsten and cobalt.  
• Recycling methods may include:
  • Chemical processing (leaching).  
  • Thermal processing.
  • Zinc process.  
• The recycling processes can be complex, due to the need to separate the tungsten carbide from the binder material.

Key Considerations:

• Sorting:
  • Sorting the scrap by grade and composition is important for efficient recycling.
• Contamination:
  • Removing contaminants increases the value of the scrap.
• Market Value:
  • The value of the scrap is influenced by the prices of tungsten and cobalt.

Carbide Rings are durable, high-performance rings made from tungsten carbide or other carbide materials. Known for their exceptional hardness, wear resistance, and corrosion resistance, carbide rings are commonly used in mechanical sealing, bearings, and high-pressure applications. They are ideal for industries like oil and gas, mining, aerospace, and manufacturing, where parts need to withstand extreme conditions such as high temperatures, heavy loads, and abrasive environments. Carbide rings provide long-lasting performance, low friction, and high stability, ensuring reliable operation in demanding applications.