Thakur Ji Machine And Tools

1. Uniform and white finish surface without black & white stripe normally seen (cleaned by kerosene).
2. Suitable for large current cutting (over 3.5A in ordinary machine tools, over 5A in WEDM-MS) , compared with the traditional emulsified oil , cutting efficiency increased by 30%, surface finish degree improvement half grade , electrode wire loss reduced by 50% and molybdenum wire life is greatly extended.
3. Workpiece is easy to take off and clean, and the workbench is also clean.
4. Suitable for cutting within 500mm thickness die steel, it is also suitable for multiple-cut.

• Improved Machining Precision: The gel form allows for precise application to specific areas of the workpiece, enhancing machining accuracy.

• Reduced Thermal Damage: Effective heat dissipation properties help prevent thermal damage to the workpiece, especially in intricate or delicate parts.

• Minimized Electrode Wear: By providing a stable and consistent dielectric medium, coolant gel helps reduce electrode wear and extends tool life.

• Enhanced Surface Finish: The controlled application of coolant gel contributes to achieving superior surface finishes on machined parts.

Our organization is ranked amongst the reputed names in the market for providing JR3A Ointment. Furthermore, we present this range to our patrons at nominal prices.

The composition of DIC 206 EDM Coolant Oil includes a blend of highly refined hydrocarbons, additives, and stabilizers. The key components are:

1. Base Oil: Highly refined mineral oil with low viscosity and high purity. This ensures minimal impurities and high performance.
2. Additives: A range of chemical additives that enhance the oil's properties, including:
   • Anti-oxidants: Prevent the oil from oxidizing, which can lead to the formation of sludge and other by-products.
   • Anti-wear Agents: Reduce wear on the machine components, extending their lifespan.
   • Corrosion Inhibitors: Protect both the workpiece and the machine from rust and corrosion.
   • Foam Inhibitors: Prevent foam formation to ensure consistent performance.
3. Stabilizers: Enhance the stability of the oil under high temperatures and electrical stress.
   
   Physical and Chemical Properties
   1. Viscosity: Low viscosity (typically around 2-3 cSt at 40°C), ensuring easy flow and effective flushing of debris.
   2. Dielectric Strength: High dielectric strength (typically above 20 kV), providing excellent insulation properties.
   3. Flash Point: High flash point (usually above 100°C), ensuring safety and reducing the risk of fire.
   4. Density: Typically around 0.8-0.9 g/cm³, ensuring compatibility with various EDM machines.
   5. Thermal Stability: Excellent thermal stability, allowing the oil to maintain its properties even under high temperatures generated during the EDM process.
   6. Odor: Low odor, ensuring a more pleasant working environment.
   7. Color: Usually clear or light-colored to allow for easy observation of the machining process.
      Applications

      DIC 206 EDM Coolant Oil is suitable for a wide range of EDM applications, including:

      1. Die Sinking EDM: Used in manufacturing molds, dies, and complex cavities where high precision and smooth finishes are required.
      2. Wire Cut EDM: Employed in cutting intricate shapes and parts from hard materials such as metals, where tight tolerances are essential.
      3. Micro-EDM: Suitable for micro-machining applications where extremely fine details and small features are needed.
      4. High-Performance EDM: Ideal for applications that require high material removal rates and stringent quality standards, such as aerospace, automotive, and medical device manufacturing.
      Usage and MaintenanceInitial Setup
      1. Cleaning the Tank: Before filling the EDM machine with DIC 206, ensure that the tank and filtration system are clean to prevent contamination.
      2. Filling: Pour the coolant oil into the machine's tank, ensuring that it reaches the required level. Avoid overfilling or underfilling, as this can affect performance.
      Daily Operation
      1. Monitoring: Regularly check the oil level and top up as necessary to maintain optimal performance.
      2. Filtration: Ensure that the filtration system is functioning correctly to remove debris and contaminants from the oil.
      3. Temperature Control: Monitor the temperature of the oil during operation to prevent overheating and ensure consistent performance.
      Maintenance
      1. Oil Replacement: Depending on the usage intensity and contamination levels, replace the oil periodically to maintain its properties. This can range from a few months to a year.
      2. Filter Maintenance: Regularly clean or replace the filters to ensure they are effectively removing contaminants from the oil.
      3. Inspection: Periodically inspect the machine components for signs of wear or corrosion, and address any issues promptly to prevent damage.

DIC 206 EDM Coolant Oil is a high-performance coolant specially formulated for Electrical Discharge Machining (EDM) applications. Designed to enhance the efficiency and precision of EDM processes, this coolant oil provides superior cooling, lubrication, and debris removal for optimal machining results.

Features:

• Excellent Cooling Properties: Effectively dissipates heat generated during the EDM process, helping to maintain precise temperatures and prevent thermal damage.
• Superior Lubrication: Reduces friction between the electrode and workpiece, extending tool life and improving machining accuracy.
• Debris Removal: High fluidity and low viscosity ensure efficient flushing and removal of debris and spark residue from the machining area.
• Low Viscosity: Ensures smooth flow through the EDM system, minimizing the risk of clogging and ensuring consistent performance.
• Non-Flammable: Formulated to be non-flammable, enhancing safety in the workshop environment.
• Compatibility: Compatible with a wide range of EDM machines and materials, including steel, aluminum, and hardened alloys.

Benefits:

• Enhanced Machining Precision: Provides stable cooling and lubrication, which helps achieve tight tolerances and high-quality surface finishes.
• Extended Tool Life: Reduces wear and tear on electrodes and workpieces, leading to longer tool life and reduced operational costs.
• Efficient Performance: Minimizes downtime and maintenance by effectively flushing away debris and preventing build-up.
• Safe Operation: Non-flammable formulation ensures a safer working environment and reduces fire risk.

Target Audience: Ideal for use in industrial settings where EDM machines are employed, including manufacturing plants, metalworking shops, and precision engineering facilities.

Usage Instructions:

• Application: Pour DIC 206 EDM Coolant Oil into the EDM machine’s coolant reservoir as per the manufacturer's specifications.
• Maintenance: Regularly check coolant levels and top up as needed. Monitor coolant condition and replace if it becomes contaminated or degraded.

Packaging: Available in various container sizes to accommodate different operational needs, including 1-liter bottles, 5-liter cans, and 20-liter drums.

Pricing and Availability: DIC 206 EDM Coolant Oil can be purchased through industrial supply distributors and directly from our company. For pricing and bulk orders, please contact our sales department or visit our website.

Unique Selling Proposition: DIC 206 EDM Coolant Oil distinguishes itself with its advanced formulation that provides superior cooling, lubrication, and debris management, making it the ideal choice for enhancing the performance and precision of EDM operations.