Thakur Ji Machine And Tools

High Speed Steel (HSS) Billets are semi-finished, high-performance alloy products engineered for precision machining and cutting applications. Known for their exceptional hardness, wear resistance, and ability to retain cutting edges at elevated temperatures, HSS billets are the raw material of choice for manufacturing high-quality tools such as drills, taps, reamers, and end mills.

Key Features:

• Superior Hardness: Maintains structural integrity and sharpness under high-speed operations.

• Thermal Stability: Withstands high temperatures without losing performance, ideal for high-heat cutting processes.

• Excellent Wear Resistance: Prolonged tool life and reduced maintenance downtime.

• High Toughness: Minimizes chipping and cracking during demanding applications.

• Machinability: Suitable for various heat treatments and finishing processes.

Chemical Composition (Typical):

• Carbon (C): 0.80–1.50%

• Tungsten (W): 5.00–18.00%

• Molybdenum (Mo): 3.00–10.00%

• Chromium (Cr): 3.50–4.50%

• Vanadium (V): 1.00–5.00%
  (Exact composition may vary based on grade: M2, M35, T1, etc.)

Applications:

• Cutting tools manufacturing

• Milling and drilling tools

• Gear cutters

• Cold work dies

• Punches and forming tools

Available Sizes:

• Round, square, or custom billet shapes

• Diameter/width range: 50 mm to 300 mm

• Length: Up to 6 meters or as per customer requirement

Packaging & Delivery:

• Rust-protected and strapped securely

• Custom packaging on request

• Global shipping available

High Speed Steel (HSS) Ingots are the primary form of tool steel used in the production of high-performance cutting tools and wear-resistant components. Manufactured through precision-controlled melting and casting processes, these ingots serve as the base material for forging or rolling into billets, bars, or finished components. HSS ingots are known for their ability to retain hardness at elevated temperatures and deliver superior cutting performance.

Available Grades:

HSS ingots are produced in a variety of international standard grades, including:

M-Series (Molybdenum-based):

• M1: General-purpose, low alloy content, good toughness

• M2: Industry standard, excellent wear resistance and hardness

• M3 (Type 1 & 2): Higher wear resistance than M2

• M7: Good toughness and cutting performance, easy to grind

• M35: Cobalt-added for hot hardness, ideal for heavy-duty cutting

• M42: High cobalt (8%) grade, excellent red hardness and edge retention

T-Series (Tungsten-based):

• T1: Traditional high tungsten grade, excellent cutting edge retention

• T15: Superior abrasion resistance, cobalt-enriched for hot hardness

Key Properties:

• High Red Hardness: Maintains hardness up to 600°C–650°C

• Excellent Wear Resistance: Suitable for abrasive and high-speed environments

• Dimensional Stability: Minimal distortion during heat treatment

• Good Toughness: Reduces chipping during cutting operations

• Uniform Microstructure: Ensures consistent tool performance

Applications:

• Cutting tool manufacturing (drills, reamers, taps, end mills)

• Metal forming tools

• Cold work punches and dies

• Gear hobs and broaches

• High-performance saw blades

Specifications:

• Size: Custom ingot sizes available, typically from 100 kg to 5 MT

• Shape: Rectangular or square ingots

• Surface: As cast, descaled, or machined

Packaging & Delivery:

• Packed in steel strapped bundles

• Rust-protected with anti-corrosion coating

• Heat number and grade tagging

• Export-worthy packaging available

When you encounter the term "High Speed Steel Billet," it's helpful to break it down to understand what it means. Here's a description:

Understanding the Terms:

• High Speed Steel (HSS):
  • This is a type of tool steel designed to maintain its hardness even at high temperatures. This is crucial for cutting tools, which generate a lot of heat during operation.  
  • HSS contains alloying elements like tungsten, molybdenum, chromium, and vanadium, which contribute to its heat resistance and wear resistance.  
• Billet:
  • A billet is a semi-finished steel product. It's a solid block of steel that has been produced by processes like rolling or continuous casting.  
  • Billets are intended for further processing into finished products, such as bars, wires, or other shapes.  

Putting it Together:

• Therefore, a "High Speed Steel Billet" is a semi-finished block of high-speed steel. It's the raw material that will be used to manufacture tools like:
  • Drill bits  
  • Milling cutters  
  • Taps
  • And other cutting implements.

Key Properties of High Speed Steel:

• High Hardness: Enables it to cut other materials.  
• Red Hardness: Retains hardness at high temperatures.  
• Wear Resistance: Resists abrasion and wear.  
• Toughness: Offers a balance of hardness and resistance to fracture.

In essence:

• A High Speed Steel Billet is the starting point for producing high-performance cutting tools. It provides the necessary strength, hardness, and heat resistance for demanding machining operations.       

 Sources and related content    

When you encounter the term "High Speed Steel Billet," it's helpful to break it down to understand what it means. Here's a description:

Understanding the Terms:

• High Speed Steel (HSS):
  • This is a type of tool steel designed to maintain its hardness even at high temperatures. This is crucial for cutting tools, which generate a lot of heat during operation.  
  • HSS contains alloying elements like tungsten, molybdenum, chromium, and vanadium, which contribute to its heat resistance and wear resistance.      
• Billet:
  • A billet is a semi-finished steel product. It's a solid block of steel that has been produced by processes like rolling or continuous casting.  
  • Billets are intended for further processing into finished products, such as bars, wires, or other shapes.  

Putting it Together:

• Therefore, a "High Speed Steel Billet" is a semi-finished block of high-speed steel. It's the raw material that will be used to manufacture tools like:
  • Drill bits  
  • Milling cutters  
  • Taps
  • And other cutting implements.

Key Properties of High Speed Steel:

• High Hardness: Enables it to cut other materials.  
• Red Hardness: Retains hardness at high temperatures.  
• Wear Resistance: Resists abrasion and wear.  
• Toughness: Offers a balance of hardness and resistance to fracture.

In essence:

• A High Speed Steel Billet is the starting point for producing high-performance cutting tools. It provides the necessary strength, hardness, and heat resistance for demanding machining operations.  

 Sources and related content    

High-speed steel (HSS) T42 is a high-performance tool steel designed for demanding cutting applications. Here's a breakdown of its key characteristics:  

 

Key Features:

• Composition:
  • T42 is a tungsten-based high-speed steel with a significant cobalt content.  
  • It is characterized by high levels of tungsten, vanadium, molybdenum, and cobalt. This combination of alloys give it its unique properties.  
• Properties:
  • High "Red Hardness":
    • T42 excels in retaining its hardness at elevated temperatures, making it ideal for high-speed cutting operations.  
  • Excellent Wear Resistance:
    • It offers exceptional resistance to abrasive wear, extending the lifespan of cutting tools.  
  • High Hardness:
    • It is a very hard material, allowing it to cut very hard materials.  
  • Toughness:
    • While very hard it also retains a good degree of toughness.  
• Applications:
  • T42 is commonly used to produce:
    • Heavy-duty cutting tools, such as broaches, hobs, and milling cutters.
    • Tools for machining hard materials, including high-strength alloys and cast irons.  
    • It is used in applications that require high wear resistance, and high heat resistance.  

Key Advantages:

• The high cobalt and tungsten content enhances its performance in demanding cutting environments.
• It is particularly well-suited for applications where high heat generation and abrasive wear are prevalent.

High Speed Steel (HSS) Billets are semi-finished, high-performance alloy products engineered for precision machining and cutting applications. Known for their exceptional hardness, wear resistance, and ability to retain cutting edges at elevated temperatures, HSS billets are the raw material of choice for manufacturing high-quality tools such as drills, taps, reamers, and end mills.

Key Features:

• Superior Hardness: Maintains structural integrity and sharpness under high-speed operations.

• Thermal Stability: Withstands high temperatures without losing performance, ideal for high-heat cutting processes.

• Excellent Wear Resistance: Prolonged tool life and reduced maintenance downtime.

• High Toughness: Minimizes chipping and cracking during demanding applications.

• Machinability: Suitable for various heat treatments and finishing processes.

Chemical Composition (Typical):

• Carbon (C): 0.80–1.50%

• Tungsten (W): 5.00–18.00%

• Molybdenum (Mo): 3.00–10.00%

• Chromium (Cr): 3.50–4.50%

• Vanadium (V): 1.00–5.00%
  (Exact composition may vary based on grade: M2, M35, T1, etc.)

Applications:

• Cutting tools manufacturing

• Milling and drilling tools

• Gear cutters

• Cold work dies

• Punches and forming tools

Available Sizes:

• Round, square, or custom billet shapes

• Diameter/width range: 50 mm to 300 mm

• Length: Up to 6 meters or as per customer requirement

Packaging & Delivery:

• Rust-protected and strapped securely

• Custom packaging on request

• Global shipping available